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What Sets a Cosmetic Blow Molding Machine Apart from Standard Packaging Equipment
Cosmetic and daily chemical packaging has always been a demanding segment of the blow molding industry. The containers are smaller, more complex, and held to a higher surface finish standard than most industrial packaging. A shampoo bottle that comes off the line with a slight warp or a visible weld line is a reject — and in high-cavity production that means significant scrap cost if the machine is not tuned correctly.
This series of cosmetic blow molding machines is built around servo motor drive systems paired with international-brand electrical components and control architecture. The result is a machine that holds dimensional consistency across cavities and across shifts — which is the actual production requirement when you are supplying bottles to personal care brands with tight specification tolerances.
The range covers 2-cavity through 6-cavity configurations in the ES and FS platform families, supporting PET, PETG, and multi-layer materials across container volumes from 500ml up to 5,000ml. The FS single-cavity models extend this further for large-format or highly irregular geometries that standard multi-cavity tooling cannot accommodate.
Core Technical Advantages of the HGA Series for Cosmetic Bottle Production
Servo Motor Drive
International-brand servo motors reduce cycle-to-cycle variation and cut energy consumption by 30–40% versus hydraulic alternatives — important when machines run two or three shifts daily.
Wide Cavity Range
2-cavity through 6-cavity configurations. Output scales from 700 bph (single-cavity FS models) up to 7,200 bph (6-cavity HGA.ES-6C114), covering both specialty runs and high-volume production lines.
Special-Shaped Bottle Capability
The FS platform handles high-difficulty irregular geometries in PETG — oval profiles, asymmetric shoulder designs, multi-faceted body shapes — that standard machines produce inconsistently.
Multi-Material Support
PET, PETG, PC, and PCTG processing within the same machine platform. Material switches require only temperature profile adjustments — no mechanical retrofit needed between runs.
Which Cosmetic and Daily Chemical Containers Does This Machine Produce?
The series handles the full range of PET and PETG containers used across personal care and household product categories:
- Lotion and serum bottles — 30ml to 500ml, including flat-oval and ergonomic profiles with pump-neck compatibility
- Shampoo and conditioner bottles — standard and oval body profiles, up to 1,000ml in 2-cavity production
- Hand wash and foam pump bottles — compatible with 38mm and 48mm foam pump closures in the AS and ES platform range
- Body wash and shower gel containers — disc-top and flip-cap neck variants up to 260mm container height
- Perfume and fragrance bottles — high-optical-clarity PETG in irregular shapes with the FS single-cavity platform
- Household cleaner bottles — larger-format daily chemical containers up to 2,500ml in the ES-2C200 model
- Premium cosmetic airless bottles — tight neck tolerances for airless pump systems requiring dimensional accuracy within 0.1mm
Full Technical Specifications — Daily Chemical & Cosmetic Bottle Series
Table 1 of 2 — Models HGA.AS-2C114.3 to HGA.ES-4C100
| Category | المعلمة | Unit | HGA.AS-2C114.3 | HGA.AS-4C76.2 | HGA.ES-2C100 | HGA.ES-2C114.3 | HGA.ES-2C130 | HGA.ES-2C150 | HGA.ES-2C200 | HGA.ES-2C260 | HGA.ES-3C76 | HGA.ES-3C114 | HGA.ES-4C76 | HGA.ES-4C100 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Molding | Clamping Stroke (mm) | mm | 122 | 100 | 110 | 132 | 160 | 190 | 215 | 275 | 100 | 133 | 100 | 128 |
| Mold-open Distance (mm) | mm | 302 | 280 | 280 | 312 | 360 | 440 | 499 | 635 | 300 | 363 | 300 | 328 | |
| Mold-close Distance (mm) | mm | 180 | 180 | 170 | 180 | 200 | 250 | 284 | 360 | 200 | 230 | 200 | 200 | |
| Stretching Stroke (mm) | mm | 400 | 350 | 350 | 400 | 350 | 450 | 500 | 550 | 240 | 350/450 | 350 | 350 | |
| Bottom Mold-open Distance (mm) | mm | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 60 | 50 | 50 | 50 | |
| Preform Holder | — | 48 | 96 | 60 | 60 | 60 | 60 | 50 | 42 | 72 | 74 | 96 | 92 | |
| Cavities | — | 2 | 4 | 2 | 2 | 2 | 2 | 2 | 2 | 3 | 3 | 4 | 4 | |
| Container | Max. Container Volume (ml) | ml | 1,000 | 500 | 500 | 1,000 | 1,500 | 2,500 | 5,000 | 15,000 | 700 | 1,500 | 700 | 800 |
| Max. Neck Diameter Range (mm) | mm | 88 | 48 | 68 | 88 | 98 | 110 | 138 | 168 | 18–38 | 40 | 48 | 68 | |
| Max. Container Diameter (mm) | mm | 94 | 65 | 80 | 94 | 110 | 130 | 180 | 240 | 68 | 95 | 68 | 80 | |
| Max. Container Height (mm) | mm | 260 | 250 | 200 | 260 | 250 | 250 | 350 | 450 | 240 | 250/330 | 240 | 250 | |
| Theoretical Output (bph) | bph | 2,000 | 4,000 | 2,400 | 2,000 | 1,800 | 1,800 | 1,600 | 900 | 3,000 | 2,400 | 4,800 | 4,600 | |
| Electrical System | Max. Heating Power (kW) | kW | 45 | 33 | 34 | 50 | 42.5 | 42.5 | 85 | 68 | 40 | 40 | 40 | 62.5 |
| Heating Power (kW) | kW | 20 | 17 | 8–12 | 16 | 8–13 | 18 | 35 | 35 | 18 | 18 | 18 | 21 | |
| Air System | Operating Pressure (kg/cm²) | kg/cm² | 7 | 7 | 7 | 7 | 7 | 7 | 7 | 7 | 7 | 7 | 7 | 7 |
| Low Pressure Air Consumption (ltr/min) | ltr/min | 600 | 600 | 600 | 600 | 600 | 600 | 600 | 1,200 | 1,500 | 1,500 | 800 | 800 | |
| Blowing Pressure (kg/cm²) | kg/cm² | 35 | 35 | 26–35 | 35 | 26–35 | 26–35 | 30 | 35 | 35 | 35 | 35 | 35 | |
| High Pressure Air Consumption (ltr/min) | ltr/min | 1,600 | 4,000 | 1,000–1,400 | 1,000 | 1,000–1,500 | 1,000–1,500 | 6,000 | 16,000 | 2,400 | 3,200 | 3,900 | 4,000 | |
| مياه التبريد | Operating Pressure (kg/cm²) | kg/cm² | 6 | 5–6 | 5–6 | 6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 |
| Temperature Range (°C) | °C | 8–12 | 8–10 | 8–10 | 8–12 | 8–10 | 8–10 | 8–12 | 8–10 | 8–12 | 8–12 | 8–12 | 8–12 | |
| Flow Rate (ltr/min) | ltr/min | 30 | 40 | 30 | 30 | 30 | 30 | 91.4 | 50 | 30 | 30 | 30 | 30 | |
| Machine | Size L×W×H (mm) | mm | 2660×1660×2150 | 3370×1850×2100 | 2900×1525×1930 | 3220×1660×2010 | 3600×1800×1980 | 4290×1800×2220 | 4300×2100×2500 | 5570×2090×2500 | 2850×1850×2180 | 3240×1800×2000 | 3290×1850×2260 | 4170×1930×2340 |
| Weight (kg) | kg | 2,600 | 4,000 | 2,000 | 3,000 | 3,000 | 3,500 | 4,500 | 7,500 | 3,500 | 4,000 | 3,500 | 4,000 | |
Table 2 of 2 — Models HGA.ES-4C114 to HGA.FS-2CG220
| Category | المعلمة | Unit | HGA.ES-4C114 | HGA.ES-4C114.3 | HGA.ES-4C130 | HGA.ES-4C150 | HGA.ES-6C76 | HGA.ES-6C114 | HGA.FS-1CG130 | HGA.FS-1CG150 | HGA.FS-1CG196 | HGA.FS-1CG220 | HGA.FS-2CG220 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Molding | Clamping Stroke (mm) | mm | 132 | 132 | 148 | 165 | 100 | 128 | 150 | 200 | 225 | 225 | 225 |
| Mold-open Distance (mm) | mm | 362 | 312 | 378 | 415 | 300 | 328 | 330 | 430 | 509 | 509 | 509 | |
| Mold-close Distance (mm) | mm | 230 | 180 | 230 | 250 | 200 | 200 | 180 | 230 | 284 | 284 | 284 | |
| Stretching Stroke (mm) | mm | 400 | 450 | 400 | 400 | 350 | 350/450 | 350 | 400 | 450 | 500 | 500 | |
| Bottom Mold-open Distance (mm) | mm | 50 | 50 | 50 | 50 | 50 | 60 | 50 | 50 | 50 | 50 | 50 | |
| Preform Holder | — | 100 | 100 | 92 | 86 | 130 | 96 | 50 | 42 | 40 | 40 | 58 | |
| Cavities | — | 4 | 4 | 4 | 4 | 6 | 6 | 1 | 1 | 1 | 1 | 2 | |
| Container | Max. Container Volume (ml) | ml | 1,300 | 1,000 | 1,500 | 2,500 | 700 | 1,500 | 1,500 | 2,500 | 5,000 | 5,000 | 5,000 |
| Max. Neck Diameter Range (mm) | mm | 88 | 88 | 98 | 110 | 38 | 68 | 98 | 110 | 110 | 138 | 168 | |
| Max. Container Diameter (mm) | mm | 94 | 94 | 110 | 130 | 68 | 94 | 110 | 130 | 170 | 190 | 190 | |
| Max. Container Height (mm) | mm | 250/330 | 260 | 250 | 230 | 240 | 250/330 | 250 | 250 | 330 | 330 | 330 | |
| Theoretical Output (bph) | bph | 3,300 | 4,000 | 3,200 | 4,000 | 7,200 | 5,400 | 700 | 700 | 600 | 600 | 1,000 | |
| Electrical System | Max. Heating Power (kW) | kW | 50 | 52 | 68 | 78 | 62.5 | 72 | 16 | 12 | 24 | 36 | 72 |
| Heating Power (kW) | kW | 25 | 23 | 30 | 32 | 26 | 32 | 10 | 10 | 12 | 14 | 30 | |
| Air System | Operating Pressure (kg/cm²) | kg/cm² | 7 | 7 | 7 | 7 | 7 | 7 | 7 | 7 | 7 | 7 | 7 |
| Low Pressure Air Consumption (ltr/min) | ltr/min | 800 | 1,200 | 800 | 800 | 900 | 1,000 | 800 | 800 | 800 | 800 | 1,600 | |
| Blowing Pressure (kg/cm²) | kg/cm² | 35 | 35 | 35 | 30 | 35 | 35 | 35 | 35 | 30 | 30 | 30 | |
| High Pressure Air Consumption (ltr/min) | ltr/min | 5,000 | 2,400 | 6,000 | 6,500 | 5,800 | 9,500 | 1,200 | 2,000 | 3,500 | 3,500 | 5,800 | |
| مياه التبريد | Operating Pressure (kg/cm²) | kg/cm² | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 | 5–6 |
| Temperature Range (°C) | °C | 8–12 | 8–12 | 8–12 | 8–12 | 8–12 | 8–12 | 8–10 | 8–12 | 8–12 | 8–12 | 8–10 | |
| Flow Rate (ltr/min) | ltr/min | 40 | 40 | 40 | 60 | 40 | 40 | 30 | 30 | 30 | 30 | 80 | |
| Machine | Size L×W×H (mm) | mm | 5120×2150×2350 | 5120×2150×2310 | 5450×2070×2320 | 6200×2150×2050 | 4690×2000×2000 | 5300×2150×2250 | 3160×1500×1800 | 3100×1450×1800 | 3510×1830×2000 | 4200×2070×2000 | 4200×2300×2000 |
| Weight (kg) | kg | 5,500 | 5,500 | 6,500 | 8,000 | 5,500 | 6,500 | 2,000 | 2,500 | 2,800 | 3,200 | 4,500 | |
All data sourced from factory technical documentation. Actual performance depends on bottle design, material grade, and ambient conditions. Contact the engineering team for model selection support.
How to Select the Right Model for Your Cosmetic Bottle Production Line
The 23-model range above covers a wide operational envelope. Here is a practical framework for narrowing it down based on your actual production requirements:
Output volume drives cavity count
Under 2,000 bph: 2-cavity ES models are sufficient. 2,000–5,000 bph: 3 or 4-cavity configurations. Above 5,000 bph: 6-cavity HGA.ES-6C76 or HGA.ES-6C114 at 7,200 and 5,400 bph respectively.
Bottle diameter drives clamping stroke selection
A 94mm body diameter bottle fits within the ES-2C100 and ES-2C114.3 clamping envelope. Larger bodies up to 240mm require the ES-2C260. The clamping stroke must exceed the maximum body diameter in all axes.
Special shapes go to the FS platform
If your bottle has non-round cross-sections, significant taper, or unusual proportions, the single-cavity FS-1CG series handles these geometries at 600–700 bph with better dimensional consistency than trying to run them on a multi-cavity mold.
Proven in Cosmetic and Daily Chemical Production for Major Consumer Brands
Over 20 years of focused manufacturing has produced a customer list that includes suppliers to internationally recognized personal care and household product brands. The machines have been validated in production environments supplying premium cosmetic brands, large-format household cleaner manufacturers, and specialty packaging operations across more than a dozen export markets.
ECM verification of compliance covers the electrical and control systems. Multiple national patents have been filed on the blowing system design. The 20,000+ square meter production facility in Qingyuan City operates with CNC machining on all precision components, ensuring the tolerances stated in the specification table reflect actual production output rather than theoretical design values.
Get a Model Recommendation for Your Cosmetic Bottle Production Requirements
Share your bottle dimensions, container volume, neck diameter, target output, and material type — and receive a specific model recommendation from the 23-model range above, with mold design consultation included.
