HGA Series PET Blow Molding Machine for Water & Beverage Bottles

2–8 cavity automatic PET blow molding machine. Outputs up to 9,200 BPH. Covers 500 ml–22,000 ml water, beverage, pesticide & chemical bottles. CE & ISO certified.

Beschreibung

Automatic PET HDPE Bottle Blow Molding Machine HGA Series front view
HGA Series blow molding machine side detail

HGA Series Automatic PET & HDPE Blow Molding Machine — Water, Beverage, Pesticide & Chemical Bottle Production

2–8 cavities · Up to 9,200 BPH · 500 ml – 22,000 ml container range · CE & ISO certified

What Makes the HGA Series the Right Blow Molding Machine for High-Volume Bottle Lines

Running a bottle-making line means every minute of downtime costs money. The HGA series was built around that reality. Twelve models — from the compact 2-cavity HGA.ES-2C100 to the 8-cavity HGA.ES-8C76 and the large-format HGA.JS-2C366 handling containers up to 22,000 ml — cover mineral water, juice, carbonated drinks, pesticide bottles, and chemical containers without needing a machine swap between product families.

Each model uses a servo-driven clamping system paired with a TSUBAKI-grade pitch chain in the preform heating zone. The result: mold open/close cycles are repeatable to ±0.1 mm, which keeps wall-thickness consistent across every cavity in the run — critical when you are filling to a certified volume for food or agrochemical regulations.

Water and beverage bottles produced by HGA blow molding machine

Water & Beverage — 500 ml to 5,000 ml

Chemical and pesticide containers blown on HGA HDPE blow molding machine

Pesticide & Chemical — up to 22,000 ml

Full Technical Specifications — HGA Series PET Stretch Blow Molding Machines

Parameter2C1002C114.32C1304C764C1004C1144C1306C766C1148C76JS-2C200JS-2C366
Cavities222444466822
Max Volume (ml)5001,0001,5007008001,3001,5007001,5007005,00022,000
Output (BPH)2,4002,0001,8004,8004,6003,3003,2007,2005,4009,2001,000700
Clamping Stroke (mm)110122160100128132148100128100225332
Max Heating Power (kW)344542.54062.5506862.572726586
Blowing Pressure (kg/cm²)26–353526–35353535353535353535
Machine Weight (kg)2,0002,6003,0003,5004,0005,5006,5005,5006,5008,0002,5007,000

Core Engineering Features of the HGA Automatic PET Blow Moulding Machine Line

⚙️

Servo Clamping System

Precision servo motors control the mold open/close stroke, keeping repeatability inside ±0.1 mm. Fewer rejected bottles, less waste resin every shift.

🔥

Infrared Preform Heating Zone

Near-infrared lamps with independent zone control bring preforms from ambient to 100–120 °C in 8–12 seconds, cutting energy draw vs. conventional resistance heating by roughly 15%.

💨

FESTO Air Combination Valves

High-pressure blowing at 26–35 kg/cm² via FESTO valves with built-in gas-recovery circuits. Recovered discharge air is fed back into the low-pressure circuit, trimming air compressor running costs.

🧊

Closed-Loop Cooling Water Circuit

Operating at 5–6 kg/cm², 8–10 °C, the cooling system shrinks the mold-hold time, which is one of the easiest places to claw back speed on a high-cavitation line.

🔄

Quick Mold Changeover

All mold plates share a common mounting pitch, so switching a 2-cavity setup to a 4-cavity configuration takes under 90 minutes with two operators — no special tooling required.

📋

PLC Touch-Screen Control

All cycle parameters — heating lamp groups, blowing time, stretching speed, cooling duration — are stored by product recipe. Operators recall a saved program in seconds rather than re-tuning from scratch.

Which Industries Use the HGA PET & HDPE Bottle Blow Molding Machine?

The HGA range covers three distinct container families, each with specific structural demands:

💧 Water & Beverages

Still & sparkling water, juices, CSD, isotonic drinks. Cavitation from 2 to 8. Output up to 9,200 BPH on 500 ml bottles (8C76 model). Neck diameter up to 98 mm accommodates wide-mouth sport caps.

🌱 Agrochemicals & Pesticides

UN-certified pesticide containers require consistent wall thickness for barrier performance. The servo clamping and high-pressure blow (35 kg/cm²) deliver the wall uniformity that agrochemical filling lines demand.

⚗️ Chemical & Industrial Containers

The JS-2C366 handles containers up to 22,000 ml — drum-scale volumes for lubricants, cleaning agents, and process chemicals. Max container height 480 mm, diameter 300 mm.

How to Choose the Right Cavity Count for Your Automatic PET Bottle Blowing Machine

Cavity count is the quickest lever for output. Here is a direct comparison of the three most common configurations buyers ask about:

ConfigurationBest FitMax OutputFootprint (L×W×H mm)
2-Cavity (ES-2C)Start-up lines, large-format containers, frequent SKU changes2,400 BPH2,900×1,525×1,930
4-Cavity (ES-4C)Mid-scale beverage/juice/pesticide lines, 300–1,500 ml4,800 BPH3,290×1,850×2,260
6-Cavity (ES-6C)High-volume still water, carbonated drink lines7,200 BPH4,690×2,000×2,000
8-Cavity (ES-8C)Large-scale water filling plants, 500 ml bottles9,200 BPH5,750×2,070×2,320

Why B2B Buyers Choose Ever-Power for PET Stretch Blow Molding Equipment


  • 12 standard models, one contact: No need to source a small-bottle machine from one vendor and a large-container line from another. The HGA series handles 500 ml to 22,000 ml under a single service contract.

  • CE & ISO compliant out of the box: Electrical cabinets, pneumatic circuits, and guarding meet EU Machinery Directive requirements — saves weeks of local compliance retrofit on European projects.

  • Named-brand internals: FESTO valves, TSUBAKI chain, Siemens or equivalent PLC. Parts are stocked globally — your maintenance team can source replacements locally without waiting for sea freight from China.

  • Factory acceptance test before shipment: Every machine runs a full-speed 8-hour SAT at our facility. You receive a signed test report with cavity-by-cavity bottle weight data before we crate it for export.

  • On-site commissioning available: Our engineers travel to your plant for installation, operator training, and trial production. Lead time from order confirmation to commissioning is typically 45–60 days.

Frequently Asked Questions — HGA PET Blow Molding Machine

Q1: Can the HGA series run rPET (recycled PET) preforms, not just virgin material?
Yes, with adjustment. rPET preforms typically have a 5–10% wider IV (intrinsic viscosity) variance than virgin material. The HGA heating zone has 10 independently controlled IR lamp groups, so operators can fine-tune the temperature profile per zone to compensate. We recommend running a 2-hour trial batch when switching preform grades and adjusting lamp output by ±8–12% in the shoulder and base zones first.

Q2: What blowing air compressor capacity do I need for the 4-cavity models?
For the 4-cavity ES-4C range, high-pressure air consumption runs 3,900–5,000 ltr/min at 35 kg/cm². Plan for a high-pressure compressor rated at least 10–15% above that — so roughly 4,400–5,750 ltr/min — to keep blowing pressure stable under peak load. Low-pressure supply (7 kg/cm²) for clamping and transfer runs 800 ltr/min and can share a standard shop-air header with adequate storage.

Q3: How long does a mold changeover take, and is special tooling required?
A trained two-person crew typically completes a mold swap in 60–90 minutes. All mold halves use a standard T-slot mounting interface, and temperature ports are quick-disconnect type. No hydraulic mold-change cart is required, though one speeds the process. We include a complete set of mold-change wrenches and a step-by-step illustrated checklist with every machine.

Q4: What cooling water flow rate and temperature does the machine require?
All standard HGA models need cooling water at 5–6 kg/cm², 8–10 °C. Flow rate is 30–40 ltr/min for ES-series models; the large-format JS-2C366 needs 120 ltr/min due to its extended mold surface area. A central chiller is strongly recommended — open-loop tap water is acceptable in low-mineral areas but risks scale build-up inside mold cooling channels within 6–12 months.

Q5: Can one machine produce both water bottles and pesticide containers by swapping molds?
Yes, provided the neck finish and preform weight are compatible with both mold families. Many customers run beverage bottles on day shifts and switch to pesticide containers on night shifts. The PLC recipe memory stores separate programs for each product, so operators recall saved parameters rather than re-tuning from scratch — changeover adds no extra setup time beyond the physical mold swap.

Q6: What is included in the standard warranty, and are spare parts stocked outside China?
Standard warranty is 12 months on structural components and 6 months on wear parts (seals, lamp housings, belts). Because all pneumatic and electrical parts are FESTO, Siemens, or equivalent international brands, replacements are available from regional distributors — not exclusive to our supply chain. We also ship a recommended spare-parts kit (valued at approximately 2–3% of machine cost) with every order at no extra charge.

What Customers Say About the HGA Blow Molding Machine Series

★★★★★

“We run the ES-4C114 on a juice line, 16 hours a day, 6 days a week. After 14 months the cavity-weight variance is still within ±0.3 g per bottle. That kind of consistency from a non-European machine was not what we expected, but here we are.”

Marcus V.

Production Manager — Juice & Beverage Bottler, Netherlands

★★★★★

“I told my operations director we were buying a Chinese blow molder and he looked at me like I ordered a pizza from a mechanic. Six months later the 8-cavity is running 9,000 bottles an hour and he’s asking if we can get two more. I accept apologies in the form of coffee.”

Derek A.

Plant Director — Water Packaging Company, Texas, USA

★★★★★

“For agrochemical containers we need tight wall-thickness tolerances to pass UN certification. The ES-4C130 delivers 1,500 ml pesticide bottles at 3,200 BPH with wall variance under 0.05 mm. The commissioning engineer stayed on-site for 5 days and left only after we hit target OEE.”

Carlos M.

Technical Director — Agrochemical Container Producer, Colombia

Ready to Size the Right PET Blow Molding Machine for Your Line?

Tell us your target output (BPH), container volume range, and neck finish — we will recommend the exact HGA model and send a detailed spec sheet with FOB pricing within 24 hours.


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